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Kyle Bergman

Quality & Safety Engineer

Kyle Bergman is an experienced design engineer with more than seven years of experience in high-risk, high-consequence systems support, chiefly as contractor with Sikorsky Aircraft. Beginning in supplier production and manufacturing engineering support, Kyle advanced to Sikorsky's military aircraft final assembly facility in Stratford, Connecticut where he supported various Black Hawk and Naval Hawk helicopter production lines. Later Kyle transitioned into a design engineer role at Sikorsky's commercial aircraft completions center in Coatesville, Pennsylvania where he worked on the S-92 and S-76 helicopters.


Purdue University

  • Bachelor of Science in Computer Graphics Technology
    • Emphasis in Engineering Graphics
  • Associates Degree in Mechanical Engineering Technology
    • Minor in Computer Programming Technology

Career Details:

February 2018 - present

Show Me Quality Consulting; Columbia, Missouri

January 2013 – February 2015

Butler America contracted at Sikorsky Aircraft; Coatesville, PA
Airframe Design Engineer

3D design and 2D drafting of helicopter custom installs. Primary projects included:

  • S76D New life raft install design; raft mounting, handle and air tank install and cable routing
  • S92A mission console cable disconnect panel redesign including new modular design
  • S76D Various HVAC duct modifications/redesigns for logistics and noise reduction
  • S76D VIP interior panel redesigns with isolator mounts
  • S76D Interior panel and bed redesign to accommodate fuel cell redesign.
September 2011 - January 2013

Butler America; West Lafayette, Indiana
Airframe Design Engineer

3D design and 2D drafting for manufacture and install in helicopter. Primary projects included:

  • S92A horizontal stabilizer strut attachment and safety lanyard redesign (Butler America World Class Award winner)
  • S92A window vibration dampener design
  • S92A top deck SLEP production and field modifications
  • S92A titanium fuselage strap and fitting detail design
  • CH-60 ballast corrosion protection redesign
  • Multiple production and field modifications for various Black Hawk variant models
March 2010 - March 2011

Butler America contracted at Sikorsky Aircraft; Stratford, CT
Production Support Design Engineer

  • Providing design engineering support for Blackhawk and Naval Hawk helicopter assembly line at Sikorsky Military Aircraft Final Assembly Manufacturing Facility
  • Investigating root causes of production problems on helicopter final assembly line and revising designs or recommending tooling/processes changes to fix the problems
May 2008 - March 2010 and March 2011 - September 2011

Butler America; West Lafayette, IN
Supplier Production Support Design Engineer

  • Providing design engineering support for Sikorsky Aircraft manufacturing suppliers
  • Investigating root causes of suppliers’ production problems and revising designs, tooling, or processes to fix the problems

Technical Skills:

  • Surface and solid modeling
  • 3d and 2d product documentation and drafting techniques
  • Application of Geometric Dimensions and Tolerances (GD&T)
  • Product Data Management technology experience
  • Functional Tolerancing and Analysis (FTA)
  • Digital Mock-up and Simulation


  • CATIA V4 and V5
  • IronCAD 2008
  • AutoCAD 2009 and previous
  • Pro/ENGINEER Wildfire 4.0
  • Space Claim
  • UGS Unigraphics NX4 and NX6
  • Rhino 3D
  • Solid Edge V17
  • Solumina
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